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Blanching line Model 12 GST-01-12R
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| High quality blanching line powered by BORRELL and W.PROCTOR & S. systems |
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BORRELL BLANCHING LINE 12
Blanched almonds (all varieties)
- Capacity, raw product 1000 to 1200Kg/hr, (2200 to 2600 lbs/h).
- Initial moisture content 6%
- Average dwell time in scalder 2-3 minutes
- Moisture content after blanching/into dryer 17-19%
- Product temperature after blanching/into dryer 30-35ºC, (86-95ºF)
- Average operating temperature of dryer 95-98ºC, (203-208ºF)
- Average dwell time in dryer 30 min.
- Average dwell time in cooler section 10 min.
- Moisture content after drying/cooling 6%
- Product temperature after drying/cooling ambient + 3/5ºC (37-41ºF).
NOTE: These figures are approximate.
Roasted Almonds (whole with skin)
- Capacity, into roaster 1300 to 1500 Kg./hr, (2800 to 3300 lbs/h)
- Moisture content into roaster 6%
- Product temperature into roaster 20ºC, (68ºF)
- Average operating temperature 140º to 180ºC
, (284º to 356ºF)
- Average dwell time in roaster 15-20 min.
- Capacity after roasting/cooling 1260/1440 Kg/Hr.
- Moisture content after roasting/cooling 1%
- Product temperature alter cooling ambient + 5ºC, (37ºF)
NOTE: These figures are approximate
Blanching Line Features:
- Vibratory Conveyor Nº2 fitted with foreign material screen and fines screen.
- Product aspiration at in-feed.
- De-stoner included to remove metal, stones, glass.
- Continuous weigher registers product entering line.
- All elevators fitted with programmable anti-blocking system.
- 2 Blanching units, each fitted with 4 rollers – giving maximum yield and minimum splits.
- WOLVERINE PROCTOR & SCHWARTZ Dryer-Roaster-Cooler for optimum efficiency and
performance.
Integrated high-pressure wash system.
Option of air cooling module in cooling zone.
Fully programmable touch-screen control.
- SATAKE-ESM Scanmaster optical sorter. 410 model recommended with 8 CCD cameras.
15 channel primary sort (3 chutes) with 5 re-sort channels (1 chute).
- Manual inspection conveyor with 2 separate channels for removed product.
- Separator-Grader included to separate splits from whole meats.
- Metal detector prior to packing.
- Programmable Batch weigher to pack in boxes or sacks.
- Extra slim super-sack weigher for 1000 kg (2200 lb)
Footprint of Blanching Line:
- Space required:
30m length x 7’5m wide x 6’5m height
(98ft x 25ft x 21ft)
Utilities:
- Water consumption: 1 litre (0.26 gallons) per kg of almond kernels. (1000 liters=264 gallons).
- Boiler requirements: Hot water or steam.
- Gas type/calorific value for Roaster-Dryer-Cooler: Category“C”, 300.000 kcal/hr (515,881 BTU)
Natural/8825 Kcal/kg.
(or propane gas)
- Gas supply pressure: 25 mbar (52 lb sq. ft)
- Gas consumption (drying): 27m³/hr (estimated)
- Gas consumption (roasting): 29m³/hr (estimated)
- Installed power:
43 kW
(58 Hp)
- Power supply/Control: 220/380v, 3 Phase, 50 Hz
NOTE: These figures are approximate
Motors:
- The following motors are provided, suitable for 220 volts, 3 phase, 50 cycle. (For USA 240 volts, phase, 60 cycles).
Function
| Qty
| KW
| Ref.2 Vibratory Conveyor
| 1
| 0.75
| Ref.3 5 Litre bucket Elevator
| 1
| 1.12
| Ref.5 Aspirator with Recuperator
| 2
| 1.50+0.13
| Ref.6 De-stoning machine
| 2
| 1.00+2.00
| Ref.7 Wetting Vibratory Conveyor
| 2
| 0.18+0.18
| Ref.8 Continuous Scalder
| 4
| 0.18,0.75,0.9,1.1
| Ref.9 Grader, vibratory motors
| 2
| 0.18+0.18
| Ref.10 Grader, vibratory motors
| 2
| 0.18+0.18
| Ref.11 Blanching Head, 4 rollers
| 3
| 1.10,0.3,3.0
| Ref.12 Blanching Head, 4 rollers
| 3
| 1.10,0.3,3.0
| Ref.13 Roaster-Dryer-Cooler:
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| - Roaster-Dryer circulating fan
| 1
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| - Cooler circulating fan
| 1
| 4.00
| - Roaster-Dryer exhaust fan
| 1
| 4.00
| - Conveyor Drive
| 1
| 2.20
| - Combustion blower
| 1
| 0.37
| Ref.14 Vibratory Conveyor
| 1
| 0.37
| Ref.15 5 Litre bucket Elevator
| 1
| 0.75
| Ref.18 Aspirator with Reccuperator
| 2
| 1.12
| Ref.19 Vibratory Conveyor
| 1
| 1.50+0.13
| Ref.20 5 Litre bucket Elevator
| 1
| 0.75
| Ref.22 Manual Inspection Conveyor
| 1
| 1.12
| Ref.23 Grader, 3 sizes
| 1
| 0.37
| Ref.24 5 Litre bucket Elevator
| 1
| 0.75
| Ref.27 Conveyor Belt
| 1
| 1.12
| Ref.34 Air Compressor
| 1
| 0.37
| Ref.35 Boiler
| 1
| 5.5
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| Total: 43.73 KW
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Materials y finishes:
- All product contact, (wherever possible).
Type 304 Stainless Steel.
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