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Blanching line Model 36 GST-01-36R
High quality blanching line powered by BORRELL and W.PROCTOR & S. systems






BORRELL BLANCHING LINE 36

Blanched almonds (all varieties)

- Capacity, raw product 1000 to 3600Kg/hr

- Initial moisture content 6%

- Average dwell time in scalder 3-5 minutes

- Moisture content after blanching/into dryer 17-19%

- Product temperature after blanching/into dryer 30-35ºC

- Average operating temperature of dryer 95-98ºC

- Average dwell time in dryer 45 min.

- Moisture content after drying/cooling 6%

- Product temperature after drying/cooling ambient + 3/5ºC.

NOTE: These figures are approximate

Roasted Almonds (whole with skin)

- Capacity, into roaster 1300 to 1500 Kg./hr.

- Moisture content into roaster 6%

- Product temperature into roaster 20ºC

- Average operating temperature 140 to 180ºC

- Average dwell time in roaster 15-20 min.

- Capacity after roasting/cooling 1260/1440 Kg/Hr.

- Moisture content after roasting/cooling 1%

- Product temperature alter cooling ambient + 5ºC.

NOTE: These figures are approximate

Blanching Line Features:

- Vibratory Conveyor Nº2 fitted with foreign material screen and fines screen.

- Product aspiration at in-feed.

- De-stoner included to remove metal, stones, glass.

- Continuous weigher registers product entering line.

- All elevators fitted with programmable anti-blocking system.

- 2 Blanching units, each fitted with 4 rollers – giving maximum yield and minimum splits.

- WOLVERINE PROCTOR & SCHWARTZ Dryer-Roaster-Cooler for optimum efficiency and performance. Integrated high-pressure wash system. Option of air cooling module in cooling zone. Fully programmable touch-screen control.

- SATAKE-ESM Scanmaster optical sorter. 410 model recommended with 8 CCD cameras. 15 channel primary sort (3 chutes) with 5 re-sort channels (1 chute).

- Manual inspection conveyor with 2 separate channels for removed product.

- Metal detector prior to packing

- Programmable Batch weigher to pack in boxes or sacks

Footprint of Blanching Line:
- Space required: 30m length x 7’5m wide x 6’5m height

Utilities:

- Water consumption: 1 litre per kg of almond kernels.

- Boiler requirements: Hot water or steam.

- Gas type/calorific value for Roaster-Dryer-Cooler: Category“C”, 300.000 kcal Natural/8825 Kcal/kg. (or propane gas)

- Gas supply pressure: 25 mbar

- Gas consumption (drying): 27m³(estimated)

- Gas consumption (roasting): 29m³/hr (estimated)

- Installed power: 43 kW

- Power supply/Control: 220/380v, 3 Phase, 50 Hz

NOTE: These figures are approximate

Motors:

- The Motors are provided, suitable for 220 volts, 3 phase, 50 cycle.

Materials y finishes:

- All product contact, (wherever possible). Type 304 Stainless Steel.






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